SMP FOR GENERAL PURPOSE STEAM TURBINE
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STANDARD MAINTENANCE PROCEDURE

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Equipment Name or Title : General Purpose Steam Turbine
Activity Description : Preventive Maintenance & Corrective Maintenance Procedure
Reference : API 611.
Deviation : In case there is any deviation, then make a strikethrough in the deviation part & put an initial with batch number.
This procedure was created for PM & CM of the General Purpose Steam Turbine & for handling with safety & quality.
This procedure will assist the trainers & the trainees for doing the preventive maintenance & for handling the equipment associated with Saudi Aramco ITD. Also, it will be a guideline for the trainers & the trainees prior working on such kind of equipment.
• Prior the start of the activity makes sure the area is safe & clean. (Y / N)
• Ensure your & your co-worker’s minimum PPE requirement (Safety helmet, safety shoe, safety hand gloves, safety goggles, Coverall). (Y / N)
• Do a proper housekeeping prior job start, during the job execution & after job completion. (Y / N)
• Check the crane WLL & SWL prior job start. (Y / N)
• Check the actual weight of the equipment to be lifted / handled. (Y / N)
• Check your tools condition & do a visual inspection. (Y / N)
• Check the nearest assembly area, evacuation plan & wind sock. (Y / N)
• Check for any unsafe condition or unsafe act. (Y / N)
• Check the nearest phone / landline. (Y / N)
• Check the nearest eye wash. (Y / N)
• Check the nearest AED location. (Y / N)
• Machinist Tool Kit. (Y / N)
• V-Stand (for steam turbine rotor). (Y / N)
• Marking Pen. (Y / N)
• Wire Sling / Web Sling. (Y / N)
• Chain Pulley Block / Came along. (Y / N)
• D-Shackle. (Y / N)
• I-Bolt. (Y / N)
• Rope for tag line. (Y / N)
• WD-40. (Y / N)
• Cotton Rags. (Y / N)
• Masking Tape. (Y / N)
• Chain Strip / Belt Strip. (Y / N)
• Half Coupling Puller. (Y / N)
• Sledge Hammer or Ball Pin Hammer. (Y / N)
• Nylon Rod / Brass Rod / Copper Rod. (Y / N)
• Inside & Outside Circlip Plier. (Y / N)
• Number Punch & Letter Punch. (Y / N)
• Knife Edge Plates. (Y / N)
• Screw Driver. (Y / N)
• Plier. (Y / N)
• Dial Gauge with magnetic stand. (Y / N)
• Rubber Sheet or Rubber Gasket. (Y / N)
• Oil. (Y / N)
• Wooden Sleeper or wooden plank. (Y / N)
• Required Outside Micrometer. (Y / N)
• Measuring Tape. (Y / N)
• Inside Micrometer. (Y / N)
• Gas Cutting Set or Electrical Coil Heater. (Y / N)
• L End Key Set. (Y / N)
• Trainees must be qualified from the ITC Academic for better English understanding & must have gone through the theoretical subject matter curriculum / unit prior handling the job.
• Trainees must be accompanied by either ITC trainer or subject matter expert all the time.
• Trainees must have all the PPEs prior job start, like Safety helmet, safety shoe, safety hand gloves, safety goggles, Coverall.
• Trainees must be mentally & physically fit, in case of any mental or physical issue he / she should report immediately to the trainer / subject matter expert & need to be discontinued.
• Trainees must have individual copies for checklist, procedure, OEM Manual (if applicable or available) prior job start & need to comply 100%.
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• SMP Sheet.
• Check list.
• OEM Manual (if applicable or available).
• Any other observation to be mentioned.
• Attendance Sheet.
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